Searching for Cutting Methods for 1/8" & 1/16" aircraft Plywood

[Tom Downey]

I have over 900 small 1/8" (3mm) ply gussets to cut out for ribs of my Pietenpol. One at a time is kinda slow!!

If you know of any tricks or methods you have found work well - please share!!

Thanks in advance

Mark in Northern Ireland

I've found that you simply glue a over sized piece of ply on the joint allow to harden and run a dremel tool driven laminate trimmer around all sides and get a perfect fit every time.