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LooneyBird
03-16-2015, 11:23 AM
I recently read the Converting Auto Engines for Experimental Aircraft. I was wondering who is the leader in the field today? What more material can I read that is current (less than 5 years old) Is anyone doing things with Nissan engines? Where should I roam at Airventure to see auto conversions?

Thanks for the info.

FlyingRon
03-16-2015, 04:53 PM
The biggest conversion effort that I am aware of for engines that are fairly modern production is lots of people are using the Subaru flat fours.
There are people doing other things like converting Corvette LS1 engines, etc...

You might find Contact! magazine to your interests: http://www.contactmagazine.com

martymayes
03-17-2015, 07:32 AM
The "leader" by engine brand is Volkswagen flat four air cooled engines by a large factor. The limiting factor is horsepower, getting reliable power above ~50 hp is questionable. Respecting the limits, it's probably the best bang for the buck.

There are some other conversions that look interesting. Would be nice to see some data-Conversion cost, operating numbers and reliability but the latter is somewhat elusive. It simply takes a long time for a hobbyist to rack up 3-400 operating hrs.

Chris In Marshfield
03-17-2015, 09:01 AM
There are a couple that have displays at Oshkosh, typically. Over the last few years, there has a been a Corvair conversion and a Honda conversion vendor over in the North Aircraft Display. I haven't seen any others recently. Last time I saw DeltaHawk was, what, six years ago (although not a conversion). Great Plains (VW) is usually in one of the ABCD hangars, if I recall. Otherwise, not too much. Perhaps AutoPSRUs (GM) will be there this year. I don't remember seeing Belted Air Power the past few years, but I might have missed them.

crusty old aviator
03-17-2015, 09:56 AM
Ol' Richard Finch's book is pretty dated, and he never ever did get an auto engine in the air. He worked for FEW in Santa Paula until they realized he was full of hot air and sent him packing. He bought a Grumman Yankee as a test bed for his Buick-Rover engine, then spent all his time on making the airframe pretty, while the engine block sat untouched, on its stand. He offered to help a fellow EAA Chapter member convert a V-6 for his lancair 235, then abandoned him when the job required some thought. Richard is a very nice man, but he's not what you would call a man of action, so take everything in his book as him just wondering out loud, as very little of it has been proven with actual flight testing.
Unfortunately, Richard isn't the only dreamer involved in auro engine conversions, so due diligence is key in deciding who and what to believe and...who to pay money to. Over the years, there's been lots of chatter about a Subaru conversion expert who took money and didn't deliver. There was a Suzuki expert claiming horsepower figures that seemed fanciful to others, which led to a debate about how horsepower is measured and the role of torque in the equasion.
The only Nissan conversion I've ever heard of was in the Pond Racer, set up to burn alcohol, which disolved the fuel tanks...oh, well, Burt Rutan is a designer, not a chemist! If you want to convert your own Nissan engine, and run it off its ECU, and bolt a PSRU to it, get Jerron's Raven Redrive books, for about $100, where he explains converting the wiring harness and all the other systems for Geo Metro engines. A lot of the info in those books will apply to your Nssan. You may find similar info online, and I wish you well in your quest.
Also, as FlyingRon suggests: contact Pat Panzera at Contact! magazine. He has his ever-moving finger on the pulse of the state of the art in auto engine conversions for aircraft.

sledg77
03-20-2015, 07:18 AM
There appears to be a pretty active Corvair flat-six conversion community here - http://flycorvair.net/.

Frank Giger
03-20-2015, 11:03 AM
You've asked who the leader is in the field of auto engine conversions, when really it's not any one group or person. It's by type.

For example if one is going to use a VW engine the answers are Great Plains, Valley Engineering, and Aerovee. And it goes on from there by type and subtype.

LooneyBird
03-20-2015, 02:46 PM
Thank you all for your insight.

Looks like there is an opportunity to write a better book on converting auto engines. I have been told the Tony Bingelis books are getting dated too, just more opportunities right.

Flying Ron, I was hesitant to subscribe the Contact! given their admission of flexible publishing dates. I will be buying at least 2 years subscription, one back and one forward.

Crusty Old Aviator, I am assuming you are talking about the manuals from Raven. Those will be on order this week.

So I am looking at a VQ35HR motor which has a great power to weight ratio, normally aspirated, the Merlin had the same ratio. That motor produces about 300HP. I am wondering if anyone has experience with that motor in particular. With that 300 Hp, it kind of rules out the very nice VW motors.

It is all about experimenting right? I guess I need to start some experiments.

Thank you all, I would be happy to hear about more engine conversions and who to talk to.

Have a great day!

vaflier
03-20-2015, 07:31 PM
You really should contact William Wynn and find out about the Corvair conversions he has been working on for years. They are smooth and sweet and it seems as though he along with others such as Mark Lankford have worked out the bugs to make a good light economical reliable 100 horsepower auto conversion. Google Mark Lankford KR2 on the web and you will find a wealth of information that is factual and honest, based on real world operations. He gives the good bad and ugly story and what was done to correct the problems discovered along the way. Tons of info about the Corvairs and much of it is useful for other conversions as well.

Thomas Stute
03-31-2015, 02:10 AM
I recently read the Converting Auto Engines for Experimental Aircraft. I was wondering who is the leader in the field today? What more material can I read that is current (less than 5 years old) Is anyone doing things with Nissan engines? Where should I roam at Airventure to see auto conversions?

Thanks for the info.

A German company advertizes a reduction gear for the BMW R1100S (90 hp) and R1200S (114 hp) 2-cylinder motorcycle engines, see www.takeoff-ul.de (http://www.takeoff-ul.de)
The so converted engines are flying successfully on a number of aircraft in Europe.

crusty old aviator
03-31-2015, 03:08 PM
Yep, there are LOTS of conversions out there around 100HP. How about those around 300HP, like LooneyBird is querying us about? George Morse converted a Corvette engine for his lovely Prowler Jaguar
and Geswender's big block Ford's were quite nice, but they were all so long ago, as was FEW's V-8 for their wee P-51. The Mazda conversion gang could at least help you out with an appropriate PSRU design. What is Thunder Mustang using for power?

crawford
04-01-2015, 09:26 AM
Raven Redrives has had a lot of experience using the Geo engine. I talked with a pilot/builder that had one on his CH-701 and he said it works well.
Bob

Mike M
04-01-2015, 01:49 PM
Yep, there are LOTS of conversions out there around 100HP. How about those around 300HP, like LooneyBird is querying us about?


outstanding point. Answer the guy's question. Wish I could. But Titan is running a Honda V6 with the same displacement and a 245 hp rating:
http://www.titanaircraft.com/engines.php

might be a good start to find out about that general size and output? and why they used it instead of the Nissan VQ35HR?

Don January
04-02-2015, 06:05 PM
I was given a 2.2 Lt. Thermo King 4 cyl Diesel engine that would make good project for alternitive fuel. I'm in the process of stripping for aero use and see what kind of weight. might end up a boat anchor or yard ornament..:)

Mike M
04-02-2015, 08:20 PM
I was given a 2.2 Lt. Thermo King 4 cyl Diesel engine that would make good project for alternitive fuel. I'm in the process of stripping for aero use and see what kind of weight. might end up a boat anchor or yard ornament..:)

Gosh, do you think it will put out around 300hp like LooneyBird is seeking?

Don January
04-03-2015, 02:38 AM
Gosh, do you think it will put out around 300hp like LooneyBird is seeking?

Maybe if we turbo charge it, add a blower, and bore it 50 thousand's over might get 50 of his ponies. :D the other 250 hp will just strap it back on the Kenworth it came off of....

LooneyBird
04-08-2015, 06:07 PM
Yes, the air cools engines are good, but I am working on a little bit larger plane. I talked to Mr. Panzera at Contact! He seems to know who is doing what. I am hoping to see a few conversions at Oshkosh this year. If anyone knows where I should roam where liquid cooled engines are used, that would help.

1600vw
04-09-2015, 05:16 AM
The "leader" by engine brand is Volkswagen flat four air cooled engines by a large factor. The limiting factor is horsepower, getting reliable power above ~50 hp is questionable. Respecting the limits, it's probably the best bang for the buck.

There are some other conversions that look interesting. Would be nice to see some data-Conversion cost, operating numbers and reliability but the latter is somewhat elusive. It simply takes a long time for a hobbyist to rack up 3-400 operating hrs.


There are those running turbo's on VW and having good luck. One such person, I believe he is a member here by the name of Jeff. He flies a really nice Sonerai that is VW powered with a turbo. I am sure that makes over 50 hp.




You really can not call the VW an auto conversion for it started its life as an aviation engine, then was adapted to auto use.

Tony

ekimneirbo
08-22-2016, 10:04 AM
If interested in conversions you might check out HomeBuiltAirplanes.com and look at the section on auto conversions. There is a lot of info on LS engines and currently there is a thread by TxFlyGuy on building an LS powered warbird replica. Also look on the internet for Ben Haas and his Ford powered Zenith. http://www.zenith.aero/profile/Ben

Aaron Novak
08-24-2016, 10:59 PM
If interested in conversions you might check out HomeBuiltAirplanes.com and look at the section on auto conversions. There is a lot of info on LS engines and currently there is a thread by TxFlyGuy on building an LS powered warbird replica. Also look on the internet for Ben Haas and his Ford powered Zenith. http://www.zenith.aero/profile/Ben



Personally Id like to see something like a Merc 9.0 litre tuned to deliver around 900 HP and stripped down weight wise. At least it is one of the few engines designed for a similiar duty cycle as an aircraft engine, and would probably be a much better package than an over stressed automotive engine. Should be more than competitive with a falconer V12 and a heck of a lot more reliable due to a better valvetrain for the speeds they run.
http://www.mercuryracing.com/sterndrives/engines/1100-2/

Gunslinger37
08-25-2016, 09:31 AM
Early Rotorway helicopters used a converted outboard motor. And remember, the Rotax started life as a snowmobile powerplant.

ekimneirbo
09-07-2016, 09:13 AM
Personally Id like to see something like a Merc 9.0 litre tuned to deliver around 900 HP and stripped down weight wise. At least it is one of the few engines designed for a similiar duty cycle as an aircraft engine, and would probably be a much better package than an over stressed automotive engine. Should be more than competitive with a falconer V12 and a heck of a lot more reliable due to a better valvetrain for the speeds they run.
http://www.mercuryracing.com/sterndrives/engines/1100-2/ The thing about the "more is better" is that it doesn't always work with airplanes. If you read about Ben Haas's experience with having too much power....ergo:" for every action there is an equal and opposite reaction" you will see that you have to be careful what you wish for. The thing about redrives is they often induce additional reliability problems into the equation. They definitely add weight and cost. For some reason it has kinda become the "norm" that when using a larger auto engine like an LS Chevy that one "must" adapt the propeller with a reduction drive. The scenario generally tends to be "I'll buy an LS1 crate motor" then use the reduction drive to use all that 350 hp. First, many airplanes can't use that much power.....especially when you already have maneuvered into a problem attitude.

5778



Lycoming got it right with simple direct drive. If someone wants to use an LS, my opinion is that they would be better off either buying a larger displacement LS3 crate engine, or better yet....build or buy a purpose built larger displacement LS engine. There are lots of companies selling quality built 408 and 416 and even 427 shortblocks for reasonable prices. Since the engine would be direct drive, one would expect that rpms would be maybe 3600 or less. That means a smaller propeller, but the additional hp gives room to play with pitch and efficiency. The point here is that by using an engine that weighs the same as the smaller displacement LS1 (346 cu in) but has more capacity (416 cu in), you can develop a very easy 250 hp and probably quite a bit more. After the shortblock is assembled, dirt cheap LS1 heads and intake can be used because you only need something that provides good airflow at 3600 rpms. You don't need the more expensive higher flowing stuff. You can even put a different intake manifold on it and use a carburetor if you like. What you WILL have to do is make some simple direct drive setup to bolt a short drive shaft and support bearing in place. That will cost way less than a redrive, and weigh less too. Often, excessive weight prevents a good conversion no matter how much hp you have. The direct drive should make the airplane lighter overall and especially lighter on the nose. Don't believe that excessive hp is the best answer unless you are building a racing airplane. It would help a lot if you were to tell us what kind of airplane(s) you are considering.

Also, the idea that auto engines aren't designed for continuous high rpm use is a myth. Just about any auto engine built today undergoes way more rigorous testing than any aero engine ever has. Chevy has high speed tested LS engines for months on end. Ford does the same too. Look at this video produced by Ford and be amazed as I was.


https://www.youtube.com/watch?v=G-DsrC57UD8

Aaron Novak
09-07-2016, 10:32 AM
Also, the idea that auto engines aren't designed for continuous high rpm use is a myth. Just about any auto engine built today undergoes way more rigorous testing than any aero engine ever has. Chevy has high speed tested LS engines for months on end. Ford does the same too. Look at this video produced by Ford and be amazed as I was.


https://www.youtube.com/watch?v=G-DsrC57UD8

Thats just advertising bullplop. None of the ford modular or current engines are designed for WOT operation, same goes for the LS series. Unfortunately some of the issues cant be fixed swapping parts. They are great for what they were designed for though. I should add that I work in the engine industry and work with engineers from both companies so I have some insight that most dont. As for application for the 900hp engine, I was thinking along the lines of a 3/4 P-51 51 or anything designed for an orenda V-8, and yes probably more for racing.

deej
09-08-2016, 11:12 AM
Thats just advertising bullplop. None of the ford modular or current engines are designed for WOT operation, same goes for the LS series.

Hi Aaron,
The validation testing done by most automotive engine manufacturers exceeds the requirements that the FAA places on a typical Lycoming, for example, based on the various postings we have seen over the years. The FAA only requires 100 hours of full throttle, full rpm for certified engines and another 50 hours at 75-100% power, 50 hours of which are required to be at redline oil and cylinder head temperatures. Most auto engine manufacturers today do a minimum validation of 200 hours of WOT at rated hp rpm and some as much as 1200 hours. This doesn't appear to be "advertising bullplop", but rather a way to ensure a lack of warranty repairs and recalls to save money in the long term.

In other words, the automotive engine is just as suitable (if not more so) to run at WOT as a typical Lycoming according to the validation testing. The other thing to consider is that when flying, most people typically aren't at redline RPMS during cruise flight, much the same as when flying a Lycoming.

The idea that auto engines aren't suitable for continuous high rpm use is a myth.

-Dj

Mike M
09-09-2016, 05:23 AM
...If someone wants to use an LS, my opinion is that they would be better off either buying a larger displacement LS3 crate engine, or better yet....build or buy a purpose built larger displacement LS engine. There are lots of companies selling quality built 408 and 416 and even 427 shortblocks for reasonable prices. Since the engine would be direct drive, one would expect that rpms would be maybe 3600 or less....What you WILL have to do is make some simple direct drive setup to bolt a short drive shaft and support bearing in place....

I got "laughed at" once for posting the info about my old Dodge truck 318ci horsepower vs Lyc O-320 horsepower. The truck engine was rated at 165hp and everybody jumped about how they knew 318's will put out 95 gazillion not just 165. Yet the fact was, the factory rated that engine in that vehicle at 165hp turning 2400 rpm because it was optimized to be a truck engine moving the design weight with the design transmission and specified rear axle ratio. It was a system, not a crate full of possibilities. 2000 rpm torque peak gave 65 mph cruise, with a kickdown from overdrive to climb small grades at 2400 rpm horsepower peak without dropping off 65 mph. So if one looked for a great no-reduction-drive propeller turner, there she was, about the same power as an O-320 at about the same rpm. Oh, a bit more weight, and you gotta start running vibration harmonic tests to avoid eating your crankshaft or tossing a prop blade, but hey, simplicity and cheap compared to a Lyconsaurus and by golly they run on forever. Radiator? Water pump? Pffft.

Design involves compromises, which will best meet your needs?

LooneyBird
09-09-2016, 11:59 AM
Ok guys, so it has been a few years and I still have not seen many big auto engine conversions at OSH. I would love to know who, where to see them, there don't seem to be many in Minneapolis. I have a subscription to Contact! There is good info there, but not enough. I have been doing my research and it will cost a pretty penny to build the motor I am thinking of.

Here is the dream. The reason I am looney. Aaron, you mentioned a 3/4 P-51. I am not a fan of scale. I am going for a the look, sound and aura of a real warbird without the million dollar price tag, I think it is important for people to see just how big and beautiful these planes are. So yes, all along the beginning reason for the question was to see about using 2 Nissan VQ35DE engines. Talking to the tractor pull folks, they do not have issues with failure of the engine at the coupling, so that concern will be put to rest. I can build the motors to run at 900bhp each at 6600RPM and get low end torque in the 3000 to 3500 RPM range of about 300bhp each. That will get me about 600hp at 3400rpm.

As for direct drive versus PSRU. I am building a replica as close as possible and the P-51 used a PSRU. The prop spins at 1750rpm, while the Merlin turns at 2800-3400rpm. So for 70 years the technology has been around and we have all enjoyed seeing the magnificent beasts in the air. When you have the extra HP, we can use a PSRU not problem. (yes it adds complexity) PSRU's are not the problem, the lack of engineering behind many of them has been.

So here is where I can add more complexity. How about a 2 speed PSRU. One to make the sound correct and tool around with 600hp. Then kick in the other gear ratio and let the baby run. I still wouldn't do WOT as that would be asking for trouble. But getting up to 4000-4500 rpm might produce some speed.

So once I get my gofundme page running to build the 100k motor, then I will know. Otherwise an Allison might be in my future. I still like the idea of experimenting with the Nissan motor. It is interesting to compare it to a Merlin. As a NA Merlin produces 600hp, 2 VQ's NA do the same. They are both 60 degree V's with similar horsepower to weight ratio's. It would be odd powering an American classic with a Jap powered motor, but the VQ is made in Deckerd, TN. Besides the Merlin is a foreign engine as well.

Thanks for all the great comments. Keep them coming. Maybe one day i will be able to show off my plane at OSH.

ekimneirbo
11-23-2016, 10:14 AM
Thats just advertising bullplop. None of the ford modular or current engines are designed for WOT operation, same goes for the LS series. Unfortunately some of the issues cant be fixed swapping parts. They are great for what they were designed for though. I should add that I work in the engine industry and work with engineers from both companies so I have some insight that most dont. As for application for the 900hp engine, I was thinking along the lines of a 3/4 P-51 51 or anything designed for an orenda V-8, and yes probably more for racing. Auto engines are designed to perform under the most arduous conditions. You say they are not designed for continuous WOT operation. If you check the testing done by the aviation industry, you will find it doesn't compare with what an auto engine is subjected to. The LS (Chevy) engines were run WOT for months on end and were only stopped when the facility had to be used for some other scheduled tests.
They ran not just one or two engines, but a whole bunch (30 ? memory ?) and not one failed.

Now, about the loosely bandied term WOT. In many airplane engines the term WOT refers to about 2700 rpms. This really isn't correct terminology as the engines will turn more than 2700 rpms, and produce more hp. They also will develop a shortened TBO and often other problems arise that require repairs before TBO. The 2700 is established because that is where the propellor tip speed begins to approach the speed of sound and become noisy and inefficient. I think thats also where many of them reach peak torque. So, while the throttle is often mechanically capable of letting the engine exceed 2700 rpms, most pilots refer to 2700 as being WOT. An auto engine operated in direct drive will operate normally at 3600 rpms or less and use a reduced length prop blade to keep tip speed down. Again, that is no where near WOT for any auto engine I can think of...and that includes everything from VWs to Big Block Chevys. Add a reduction drive and most of the auto engines still are set up to operate well below WOT with something like 4500/5000 often being used. Generally the higher rpms are in the smaller engines, but none of them even begin to approach WOT and at the 3600 rpm level they are virtually loafing. The reliability of todays auto engines is better than aircraft engines. In order to have a reliable aero engine, you have to fly it regularly, and have a costly inspection EVERY year. If you maintain it properly it will be reliable.....but expensive. Clapped out used aero engines are often confused with the reliability established by brand new or zero timed engines from the factory. When they have no records and are no longer certified, they become a different entity thats riding the coat tails of the new engines.
If an auto engine had to go to the dealer every year for inspection and often repairs, it would be considered a "lemon". When is the last time you even bothered to put spark plugs in an auto engine ? My Chevy truck is approaching 100K so I decided to change the oil and put new plugs in even though it was still running just fine.

Auto engines are used to run pumps across Texas and they run continuously for years with little or no maintaince.

Reliability of auto engines is not a problem. The problem is that whenever an airplane containing an auto engine crashes irresponsible comments often cast aspersions on the engine. Just the other day a fellow who is building a factory assisted high dollar airplane with a Chevy engine said (on another website) that the company didn't support builders who opted to use engine "M" in their kit. He further stated that two of the airplanes utilizing engine "M" had crashed. Pretty damaging to engine "M"s reputation. When quiried about the cause of the crash, he said he didn't know any details and had no idea if the engines failed. All of this came about because an 80 (85 ?) year old pilot had crashed a third "M" powered airplane. The crash was just after leaving the tarmac when one would expect that the pilot could have just landed again. The pilot was well known and had flown many hours in the plane. Given the sketchy details available, it seemed highly unlikely that the engine failed, but it did quit. Most likely were a health trauma or fuel issue since the engine had barely gotten past warm up stage.
Yet, the propagated story was that an "M" powered airplane crashed. Sadly, these kinds of irresponsible comments is what prevents many conversions from becoming successful...just like the myth on reliability.

Fokker Builder
12-02-2016, 06:07 AM
Auto engines are designed to perform under the most arduous conditions. You say they are not designed for continuous WOT operation. If you check the testing done by the aviation industry, you will find it doesn't compare with what an auto engine is subjected to. The LS (Chevy) engines were run WOT for months on end and were only stopped when the facility had to be used for some other scheduled tests.
They ran not just one or two engines, but a whole bunch (30 ? memory ?) and not one failed.

Now, about the loosely bandied term WOT. In many airplane engines the term WOT refers to about 2700 rpms. This really isn't correct terminology as the engines will turn more than 2700 rpms, and produce more hp. They also will develop a shortened TBO and often other problems arise that require repairs before TBO. The 2700 is established because that is where the propellor tip speed begins to approach the speed of sound and become noisy and inefficient. I think thats also where many of them reach peak torque. So, while the throttle is often mechanically capable of letting the engine exceed 2700 rpms, most pilots refer to 2700 as being WOT. An auto engine operated in direct drive will operate normally at 3600 rpms or less and use a reduced length prop blade to keep tip speed down. Again, that is no where near WOT for any auto engine I can think of...and that includes everything from VWs to Big Block Chevys. Add a reduction drive and most of the auto engines still are set up to operate well below WOT with something like 4500/5000 often being used. Generally the higher rpms are in the smaller engines, but none of them even begin to approach WOT and at the 3600 rpm level they are virtually loafing. The reliability of todays auto engines is better than aircraft engines. In order to have a reliable aero engine, you have to fly it regularly, and have a costly inspection EVERY year. If you maintain it properly it will be reliable.....but expensive. Clapped out used aero engines are often confused with the reliability established by brand new or zero timed engines from the factory. When they have no records and are no longer certified, they become a different entity thats riding the coat tails of the new engines.
If an auto engine had to go to the dealer every year for inspection and often repairs, it would be considered a "lemon". When is the last time you even bothered to put spark plugs in an auto engine ? My Chevy truck is approaching 100K so I decided to change the oil and put new plugs in even though it was still running just fine.

Auto engines are used to run pumps across Texas and they run continuously for years with little or no maintaince.

Reliability of auto engines is not a problem. The problem is that whenever an airplane containing an auto engine crashes irresponsible comments often cast aspersions on the engine. Just the other day a fellow who is building a factory assisted high dollar airplane with a Chevy engine said (on another website) that the company didn't support builders who opted to use engine "M" in their kit. He further stated that two of the airplanes utilizing engine "M" had crashed. Pretty damaging to engine "M"s reputation. When quiried about the cause of the crash, he said he didn't know any details and had no idea if the engines failed. All of this came about because an 80 (85 ?) year old pilot had crashed a third "M" powered airplane. The crash was just after leaving the tarmac when one would expect that the pilot could have just landed again. The pilot was well known and had flown many hours in the plane. Given the sketchy details available, it seemed highly unlikely that the engine failed, but it did quit. Most likely were a health trauma or fuel issue since the engine had barely gotten past warm up stage.
Yet, the propagated story was that an "M" powered airplane crashed. Sadly, these kinds of irresponsible comments is what prevents many conversions from becoming successful...just like the myth on reliability.

Hello everyone. I am new here. I enjoyed the discussion immensely as I am building a WW I German Fokker D VII and will be using a 1979 Ford IL 6 300 with a redrive. This engine combination will be swinging a 108" propeller at roughly 1400 RPM. This engine, versus the BMW or Mercedes used in 1917, will put out just under 200 hp at a 200 lb weight reduction. I will be using an alternator, starter, and full sized car battery along with the redrive to offset the weight difference. Everything else will be as close to original as possible. Oh, I will swap out the old Ford single barrel carb for an Offenhouser 4 barrel set up.

These old Ford 300 engines have the bench mark for the term bullet proof. They were used in dump trucks, Good Humor trucks, UPS vans, pumps, ramp vehicles etc and were designed to run all day between 3000 and 4000 RPM. I rebuilt one of these 35 years ago and the car crumbled around the running engine. I will take that over a $40,000 Lycosaur any day.

Jim

Explorer
12-08-2017, 10:24 AM
good afternoon!
tell me please, and what kind of conversions on in-line engines do you use on airplanes?
on our first plane, we lived on the side of Honda Fit, but then came to the conclusion that it was laborious and began developing a belt reducer for the in-line engine ...
https://www.youtube.com/watch?v=ZKbRX9vO1VM&app=desktop
https://www.youtube.com/watch?v=hCgv7V7fzuw&app=desktop
Yours faithfully, Vadim .

Explorer
12-19-2017, 05:39 AM
On the first plane we put the Honda Fit 1.5. We have the gearbox was a small distance between the axles,and we had to put the motor on its side, thus we have the ability to hide the beautiful motor hood. Here's how it looks.......

Explorer
12-19-2017, 05:45 AM
Had to make the oil tank. The result is a working scheme and looks very not bad.....

Explorer
12-19-2017, 05:50 AM
and here is our plane....

martymayes
12-19-2017, 07:36 AM
Great series of pictures!

DaleB
12-19-2017, 08:24 AM
Nice, what can you tell us about the PSRU gearbox?

Explorer
12-19-2017, 11:49 AM
we after such a conversion with the rotation of the engine realized that it was difficult, and developed their own gearbox with a belt. Now that the engine is put on the plane, you do not need to turn it. (friends, forgive me for my English, do not speak fluently, I use an online translator)

Explorer
12-19-2017, 11:56 AM
Gearbox with gears we design now, but it's not basic, the reducer with the belt is easier, so we stick to it.
And this is how Honda Fit looks like with a reducer for an airplane ....

tspear
12-19-2017, 05:39 PM
How heavy is the belt reduction drive? (and your English is fine)

Tim

Explorer
12-19-2017, 06:47 PM
weight reducer, mounting bolts and dampener 36.38 lbs (16.5kg). the distance between the axes is 8.7 in (221mm) .

Spencer_Gould
12-19-2017, 10:15 PM
The Corvair is a great choice, I worked for William as a design engineer in the mid 00's I built one for my project. Engine is done and has some test stand run time on it, airplane project is still in the works.

Beyond the excellent work that Mark did on his site for his Corvair build I Details on the engine build (start to end) can be found on my web site https://gouldaero.com/0-164-corvair-aircraft-engine-build/

William @ www.flycorvair.com & .net is the way to go if your wanting to go this route.

Hope this helps,

Spencer Gould
Tech Counselor: Composites & Fire Wall Forward.