Searching for Cutting Methods for 1/8" & 1/16" aircraft Plywood

[Kyle Boatright]

I cut a zillion different gussets for my (stalled) Hatz project. If you have access to a tablesaw and a scroll saw (or jigsaw), you can go into producton mode.

What you do is plan out cuts on the tablesaw so you can cut same size strips which can be stacked and gang cut into smaller shapes on the scroll or jigsaw. The strip width is determined by one of the dimensions (and the grain orientation) of the gussets you need.