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    How attach sheet metal to 4130 tubing?

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    I am converting a single place Stit's Playboy to two seats.
    I stripped the fuselage and am repainting it.
    Rather than use fabric, I would like to aluminum skin it;
    and while I am at it, put a little curve in the fuselage profile.

    How can I attach curved forms to the square fuselage without
    penetrating the tubing. I do not want to use blind rivets, bolts,
    or screws because I would like to linseed oil the inside tubing.

    I could make slots in the forms and create some type of
    aluminum strip clamp around the tubing but I wanted to check
    with the group and see if someone else has used, or know of a
    better mouse trap

    There are already one or two pieces on the belly that was safety
    wired, but that looks like it quickly compromised the paint and rusted.

    FYI - I would create new forms with a flat edge against the tubing.

    Thanks for the suggestions!
    Last edited by jwzumwalt; 09-10-2014 at 07:05 PM.
    Jan Zumwalt - EAA #66327
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