Source for Aerolite adhesive

[Holliday Obrecht]

We are building the ULF-1 all wood microlight sailplane and need a US source for Aerolite adhesive used in boat construction. Anyone have any contacts?
Thanks,
Holliday Obrecht

[rwanttaja]

We are building the ULF-1 all wood microlight sailplane and need a US source for Aerolite adhesive used in boat construction. Anyone have any contacts?

Looks like a tough item to find. Weldwood is another urea formaldehyde glue, but one source says it's different in its gap-filling ability.

Keep in mind that the FAA discourages the use of UF glues on certified aircraft. From AC43-13-1B, page 1-4, para 1-4(b):

(3) Plastic resin glue (urea-formaldehyde resin glue) has been used in wood aircraft for many years. Caution should be used due to possible rapid deterioration (more rapidly than wood) of plastic resin glue in hot, moist environments and under cyclic swell-shrink stress. For these reasons, urea-formaldehyde should be considered obsolete for all repairs. Any proposed use of this type adhesive should be discussed with the appropriate FAA office prior to using on certificated aircraft.

Ron Wanttaja

[tonycondon]

yea, just get some T-88 or West Systems or any other far superior glue. I'm guessing the only reason those weren't recommended is that they weren't available or known to the designers back when the ULF-1 was designed. By the way, would love to see some pictures etc. of your build. That's a cool design!

[Tom Downey]

I have done a bunch of testing with Spruce and epoxies. I found that you can double the strength of a epoxy glue joint by applying this first, http://www.rotdoctor.com/products/cpes.html then the glue while "restorer" is still wet. better penetration is what its all about.

[falco]

Aerolite is recommended by Sequoia Aircraft for the Falco.

I am using aerolite as the structural adhesive on my Falco. I like it. Easy to use even in very small amounts, easy to clean up, less toxic than epoxies, cures at temps down to mid fities.

A thorough discussion of aerolite can be found here:

http://www.seqair.com/skunkworks/Glu.../Aerolite.html


Aerolite powder is available in England from Sky-craft.co.uk and gluelines.co.uk
One time I got a shipment of hardener with the powder, once they refused to ship. I think officially the hardener cant be air shipped.
Hardener is a formic acid solution, available in the US.
Expect the shipping cost to be about the same as the cost of the glue. Dont be shocked, it is a small fraction of the cost of the airplane.

pete

[Holliday Obrecht]

Thanks to everyone who replied to my glue inquiry. After all this, we have decided to just go with Systems 3, T-88 epoxy.
Holliday